2010 Daytime Running lights recall 5609G

[vcp]

FYI

http://mazda3revolution.com/forums/members/vcp-albums-general-picture1487-mazda-canada-headlight-recall-letter.jpeg

[cwp_sedan]

http://wwwapps.tc.gc.ca/saf-sec-sur/7/vrdb-bdrv/search/RecallDetail.aspx?mk=0&md=0&fy=0&ty=9999&ft=&ls=0&sy=0&rn=2009232&cf=SearchResult&pg=-1&lang=eng


Moved to proper section.

[vcp]

Thanks, I looked for this section and couldn't find it.... ;)

[McGuyver_3]

i got the letter in the mail today and whats even stranger is the dealer didnt know about the recal when i went in this past saturday :S lol

[bunchi]

wow really?? LED bulbs FTW!!! :)

[CFX]

Had mine done last week.

[redsnoopy04]

Any idea which 2010's are affected? Is there like a list or bank of VIN#'s that can be checked to see if the car is affected?

[McGuyver_3]

from production dates
Oct24,2008 till june 24th 2009

[Ex-Rolla]

from production dates
Oct24,2008 till june 24th 2009


I think i'm ok then.

[koorick]

got mine done 3 to 4 weeks ago

[McGuyver_3]

mine havent even caused any issues yet so knock on wood. according to the recall its a harness with a couple of resistors and apparently they are putting in a "special" bulb and we "HAVE" to consult the dealer for a replacement LOL

[redsnoopy04]

from production dates
Oct24,2008 till june 24th 2009

Thanks! I think I am ok too! :)

[repoman_2]

Parts at this time are on back order. Last time I checked stock was last week mind you, but I imagine they still are. So far the 3 cars that I have seen that required this recall have also had the issue with the headlamp housings fogging.

[JadeButterfly]

aww man i was hoping they replace the entire housing.

[McGuyver_3]

aww man i was hoping they replace the entire housing.

if the housing requires replacement because of the fogging then yes they WILL replace them as the dealers are starting to see it more and more

[repoman_2]

if the housing requires replacement because of the fogging then yes they WILL replace them as the dealers are starting to see it more and more

If required they will definately be replaced

[WingZero_]

My housings were replaced.

[McGuyver_3]

like i said if they are fogged up then they will be replaced as i have heard a few being replaced before

[undftd]

just wondering if I have them fix this recall or if in the future I need a new housing because of fogging, will they mess with the aftermarket HIDs that I installed? (i.e. move them around and stuff)

[McGuyver_3]

This recal only concerns oem hid equipped models

[undftd]

This recal only concerns oem hid equipped models
ohh, guess that's not my concern than.

[McGuyver_3]

ohh, guess that's not my concern than.

even if it did concern your model it shouldnt have anything to do with your hid kit as they have nothing to do with the DRL's

[scottgee]

Just got my recall notice today. I was just about to call in regarding the fogging on the driver side housing that I noticed last week.

I've had a replacement driver's seat cover on order at MOT for a couple months now (it came with a few pulls in the fabric from the factory or yard), so we'll see if we can hit three birds with one stone.

[kramr]

from production dates
Oct24,2008 till june 24th 2009

I believe my 2010 was built in May of 09 and I haven't gotten any recall notice yet!!

[TheMAN]

October 13, 2009

TO: All Mazda Dealers
ATTN: Dealer Principals
Service Managers
Parts Managers

SUBJECT: 2010 Mazda3 Daytime Running Lights Recall 5609G
Mazda Motor Corporation has decided that a defect which relates to motor vehicle safety exists in
certain 2010 Mazda3 vehicles equipped with HID type headlights and produced from October 14,
2008 through June 24, 2009.

On certain Mazda3 vehicles, due to improper material/structure of front headlight unit, a part of
headlight housing where the Daytime Running Light (DRL) bulb is attached may be damaged by
heat from the bulb when the vehicle is left idling for an extended period or while driving in slow
traffic. This may result in discoloration of the headlight inner surface or adhesion of the bulb to the
housing. In the worst case, the housing may be deformed, resulting in the bulb becoming
detached and loss of DRL functionality.
Owners of affected vehicles will be notified by first class mail..

[TheMAN]

October 2009


RE: 2010 Mazda3 Daytime Running Lights Recall 5609G


Dear Mazda Owner:

This notice is sent to you in accordance with the requirements of the Canada Motor Vehicle Safety
Act.
Mazda Motor Corporation has decided that a defect which relates to motor vehicle safety exists in
certain 2010 Mazda3 vehicles equipped with HID type headlights and produced from October 14,
2008 through June 24, 2009.
If you are a recipient of this notice, your vehicle is included in this recall.

What is the problem?
On certain Mazda3 vehicles, due to improper material/structure of front headlight unit, a part of
headlight housing where the Daytime Running Light (DRL) bulb is attached may be damaged by
heat from the bulb when the vehicle is left idling for an extended period or while driving in slow
traffic. This may result in discoloration of the headlight inner surface or adhesion of the bulb to the
housing. In the worst case, the housing may be deformed, resulting in the bulb becoming
detached and loss of DRL functionality.

What will Mazda do?
Your Mazda dealer will repair or replace the DRL bulb, install a short cord with resistor on the
headlight harness connectors, and attach a caution label on the headlight housing. In addition, a
sticker will be applied to the Owner’s Manual to correct applicable pages. All the services will be
performed free of charge. The repair may take approx. half an hour to complete; however, it may
take longer depending on the service workload at your Mazda dealership.

What should you do?
Mazda is concerned about your safety, and we encourage you to make an appointment with any
authorized Mazda dealer to have the DRL bulb repaired as soon as possible. You do not need to
bring this notice to the dealer, but it may assist in the check-in process.

The modified DRL bulb is unique in design. Please consult an authorized Mazda Dealer when the
replacement of bulb is necessary in the future.

Moved or no longer own this vehicle?
If you have moved or no longer own your Mazda vehicle, please complete the enclosed prepaid
Information Change Card as soon as possible. This enables us to update our records and notify
the current owner.

Federal law requires that any vehicle lessor receiving this recall notice must forward a copy
of this notice to the lessee within ten days.

Still have questions?
If you have any questions regarding this campaign, please contact our Customer Assistance
Center at 1-800-263-4680.

We actively work to improve our products and search for solutions to improve your ownership
experience. Please accept our apologies for any inconvenience this recall may have caused you.

Sincerely,

MAZDA CANADA INC..

[repoman_2]

I believe my 2010 was built in May of 09 and I haven't gotten any recall notice yet!!

Contact your dealer and have them run your VIN# for outstanding recalls. That way you will know for sure if you are affected or not

[TheMAN]

CONDITION OF CONCERN


On certain Mazda3 vehicles, due to improper material/structure of front headlight unit, a part of
headlight housing where the Daytime Running Light (DRL) bulb is attached may be damaged by heat
from the bulb when the vehicles is left idling for an extended period or while driving in slow traffic.
This may result in discoloration of the headlight inner surface or adhesion of the bulb to the housing.
In the worst case, the housing may be deformed, resulting in the bulb becoming detached and loss of
DRL functionality.



SUBJECT VEHICLES
Model VIN Range Build Date Range
2010 Mazda3
with HID-type headlights JM1 BL**** A1 100172 – 176229 October 14, 2008 through June 24, 2009
Note: The asterisk symbol " * " can be any letter or number.

OWNER NOTIFICATION
Mazda will notify Canadian owners by first class mail.

PARTS INFORMATION


Description Part Number Quantity Components of Kit:
DRL Service Kit BBY2-51-02Y 1 - Modified DRL bulb (with SUS ring) (2 pcs)
- Short cord with resister (2 pcs)
- Spacer (2 pcs)
- Protector (2 pcs)
- Tie strap (4 pcs)
- Caution label (2 pcs)
OR
DRL Service Kit BBY3-51-02Y 1 - SUS ring (2 pcs)
- Short cord with resister (2 pcs)
- Spacer (2 pcs)
- Protector (2 pcs)
- Tie strap (4 pcs)
- Caution label (2 pcs)
Campaign Labels 9999-94-5032-EF 1 = 30 Labels
.

[McGuyver_3]

Just got my recall notice today. I was just about to call in regarding the fogging on the driver side housing that I noticed last week.

I've had a replacement driver's seat cover on order at MOT for a couple months now (it came with a few pulls in the fabric from the factory or yard), so we'll see if we can hit three birds with one stone.

The fog would be covered regardless so i would suggest you get that taken care of and get the drl mod at the same time


I believe my 2010 was built in May of 09 and I haven't gotten any recall notice yet!!

Patience you will get it eventually this TSB has been around for a while I just got mine very recently

[Krazy]

Is this for GX GS model as well?

Cause before when I read it.. it seemed like it's only for GT models with xenon lights

[McGuyver_3]

Only reffering to gt models with the oem xenons will try to upload my letter I got when I get home

[davis]

Both of the housings were replaced a few weeks ago.

[mikeball]

Just an FYI, call your dealer before going in. I had my appointment booked 2 weeks prior, and I went in today to find out that they are back ordered... a waste of a drive

[vcp]

Both my housings need to be replaced but I am waiting until Spring. One less winter on the lenses should = less pitting.

[TheMAN]

no pitting to worry about if you have xpel ;)

[Flunk]

Those Xenon lights seem to have a lot of issues. Of course I'm clear of this one, I'm too cheap.

[pacmann33]

It isn't the Xenon aspect of them that is the problem....it is the halogen bulb...burns very hot. But yes....only the Xenon equipped ones have this issue (due to how the halogen bulb is mounted). I have not seen ANY of this yet but I don't drive it much, and only got it in the fall when it is cool enough out to avoid the issue. They have installed that recall piece, an extra metal ring to prevent this. So far it's working for me!

[mikeball]

Just an FYI to those who get the whole housing replaced, make sure that they adjust your xenon's correctly. Mine are completely messed up, and I am currently trying to figure out how to adjust.

[PigMan9080]

This could be the reason that caused my car to burn to the ground
http://www.torontomazda3.ca/forum/showthread.php?42750-Brand-new-Mazda-3-burn-to-ground&p=588846#post588846